Biozone Manufacturing Business Overview:

Biozone is a premier South African environmental engineering company specializing in innovative water, wastewater, air treatment, and ozone solutions. Operating since 1995, the company harnesses “Nature’s Technology”—primarily utilizing ozone and UV—to provide chemical-free disinfection and oxidation. Recognized as the most experienced company in Africa in this field, Biozone delivers custom-engineered, turnkey systems that help industrial, commercial, agricultural, and residential clients improve water quality, operational efficiency, and environmental sustainability.

Core Solutions & Services

1. Air Treatment Systems
Biozone designs atmospheric treatment systems to reduce airborne contaminants, control odors, and improve air quality in controlled environments.

Technology: Utilizes UV or corona discharge ozone generation based on application and safety requirements. Includes real-time safety monitoring and ozone destruction systems for occupied spaces.
Performance Metrics: Achieves 30–70% reduction in Volatile Organic Compounds (VOC), 90% ethylene reduction in cold storage, and significant log reduction of airborne pathogens.
Deployment: Available as fixed installations, duct-mounted HVAC integrations, stand-alone units, or portable decontamination systems.

2. Engineered Water Treatment
Tailored water purification systems designed around specific water analyses to meet SANS 241 drinking water standards.

Technologies: Ozone disinfection, Reverse Osmosis (RO), Nanofiltration (NF), and UV sterilization.
Applications: Borehole purification, commercial/retail water treatment, bottling line integration, high-recovery desalination, and industrial effluent treatment (COD reduction and biological load control).

3. Wastewater & Sewage Treatment
Engineered sewage treatment plants designed for commercial developments generating 5 kL/day and above, particularly where municipal sewer networks are unavailable.

Containerized Plants: Modular, rapid-deployment plants (e.g., 60 KL/D capacity) integrating balancing tanks, biological reactors, aeration, and automated controls.
Capabilities: Handles BOD/COD, suspended solids, pathogens, and nutrient loading. Treated water can be recycled for irrigation, landscaping, and cooling systems.

4. Water Bottling & Packaging Lines
End-to-end water packaging and hygiene systems for still and carbonated water.

Line Configurations: Ranges from manual entry-level setups to fully automated PLC-driven lines processing 2,000 to 50,000 bottles per hour (with 5,000 bottles/hour highlighted as a standard metric).
Integration: Includes ozone rinse disinfection, automated rinse/fill/cap stations, labelling, coding, shrink sleeving/wrapping, and conveyor handling.
Cold Chain Disinfection: Integrates ozone in air and water for contamination control and shelf-life protection from farm to shelf.

Engineering & Lifecycle Support

Biozone transforms conceptual needs into complete, turnkey systems through a rigorous engineering process that includes environmental/contaminant assessment, airflow/water analysis, and technology selection.

Ongoing Support Includes:

System optimization and commissioning.
Customized preventative maintenance programs and scheduled inspections.
Responsive onsite and depot technical repair services to minimize downtime.
Performance monitoring and component replacement.

Industries Served

Biozone provides scalable, compliance-driven solutions across a wide range of sectors, including:

Commercial & Industrial: Food processing, packaging plants, manufacturing, and retail.
Agriculture & Logistics: Agricultural storage, cold chain, packhouses, and container sanitization.
Developments & Infrastructure: Lodges, resorts, residential estates, schools, hospitals, and remote mining accommodation camps.
Specialized Environments: Healthcare facilities, hospitality kitchens, and mining change houses.

Company Facts & Credentials

Experience: Established in 1995 (25+ years of operational experience).
Project Track Record: Over 2,500 projects successfully delivered (specifically 2,536+).
B-BBEE Status: Level 2 Contributor.
Team: Internationally trained technicians, expert engineers, and reliable customer servicing teams.
Strategic Partnerships: Collaborates with top process engineers to ensure complete, well-defined project designs.
Notable Clients: Aquamat, Bene, Berliner, Bidvest, BMW, Buckman, BWT, Calcamite, Hotels, and Coca-Cola.

Mission & Vision

Mission: To be the preferred supplier of air, water, and effluent disinfection, purification, and decontamination technologies for the South African industrial, mining, leisure, healthcare, and hospitality markets, delivering superior products and service at a sustainable cost.
Vision: To improve the environment, health, and well-being of the nation by applying effective ozone oxidizing solutions. Biozone aims to promote safe water recycling and eliminate harmful chemicals and bacteria from the air, water, and food supply.